Industry Overview & Commercial Opportunity
Khoya (mawa) is the indispensable base ingredient for traditional Indian sweets including gulab jamun, peda, barfi, kalakand, and gujiya. Traditional manual kadhai boiling is labor-intensive, slow, and prone to scorching. Installing an automated tilting khoya making machine with motorized planetary scrapers from Bangasree Machinery allows dairy owners and sweet manufacturers to boil 50-100 liters of milk into pure khoya in just 35-40 minutes with zero burning.
Demand for pure, hygienic, chemical-free khoya is enormous due to widespread consumer rejection of adulterated synthetic market khoya, allowing genuine local manufacturers to secure premium advance contracts from sweet shops, bakeries, and banquet caterers.
Machinery Specifications & Technical Parameters
The table below details standard operational parameters, electric power demands, and production capacities for commercial grade units supplied directly by Bangasree Machinery:
| Parameter / Component | Industrial Technical Specification |
|---|---|
| Machine Model | Tilting Steam / Gas Jacketed SS 304 Khoya Plant |
| Vessel Capacity | 50 Liters, 100 Liters, and 200 Liters per batch |
| Processing Time | 35 to 45 minutes for 60 liters whole buffalo milk reduction |
| Scraper Mechanism | Food-grade PTFE Teflon planetary scrapers with zero vessel sticking |
| Heating Options | LPG High-Pressure Burner, Diesel Burner, or Steam Boiler Jacket |
| Motor Power | 1.0 HP to 2.0 HP Heavy-Duty Reduction Gearbox Motor |
| Material Construction | Heavy SS 304 Food-Grade Contact Vessel with Stainless Steel Stand |
*Note: Operating figures are indicative estimates for operational reference. Bangasree Machinery does not promise or guarantee fixed income or profit margins, as final business returns depend entirely on raw material procurement rates, operational discipline, and local retail/wholesale selling prices established by the buyer.
Raw Material Economics & Unit Cost Breakdown
Accurate raw material estimation and operating cost calculations per unit produced:
| Cost Factor / Material Grade | Unit Cost & Conversion Ratio |
|---|---|
| Cost Breakdown for 100 Liters Buffalo Milk Processing | Financial Figures in INR |
| Raw Buffalo Milk (100 Liters at 6.5% Fat, ₹52/L) | ₹5,200 |
| LPG Fuel Gas Consumption (approx. 4.2 kg) | ₹420.00 |
| Electricity & Labor Overhead | ₹150.00 |
| Total Cost for 22 Kg Pure Khoya Yield | ₹5,770 (Cost per kg: ₹262.20) |
| Wholesale Selling Price (to Halwais & Sweet Shops) | ₹330.00 - ₹380.00 per kg |
| Indicative Margin per 100 Liters Batch | ₹1,490 - ₹2,590 |
Indicative Shift Production & Operating Cost Reference
Indicative production and operating figures for Food Processing based on standard 8-hour shift operation (actual commercial results depend on raw material rates, operator skill, and local sales):
| Revenue & Cost Factor | Financial Figures (INR) |
|---|---|
| Daily Output (3 Batches = 300 Liters Milk) | 66 Kg Pure Khoya |
| Gross Daily Wholesale Revenue | ₹22,440 (at ₹340/kg avg) |
| Total Daily Milk & Processing Expenses | ₹17,310 |
| Indicative Daily Operating Surplus | ₹5,130 |
| Indicative Monthly Operating Surplus* (26 Working Days) | ₹1,33,380 |
Step-by-Step Factory Setup & Manufacturing Process
- Procure Fresh Whole Milk: Source pure buffalo milk (6.0% to 7.0% fat) from local dairy farms.
- Load Jacketed Vessel: Pour milk into the stainless steel bowl and ignite the high-efficiency burner.
- Engage Motorized Scrapers: Start the planetary PTFE scrapers to continuously sweep milk from vessel walls.
- Evaporation & Thickening: Milk concentrates rapidly as intense heat drives off water vapor uniformly.
- Tilt & Collect Mawa: Once the milk reaches a solid granular dough consistency, tilt the vessel to discharge finished khoya into cooling trays.
Proforma Quotation & Technical Documentation from Bangasree Machinery
Bangasree Machinery supplies Food Processing systems from our workshop at Bhagavanpur, Anandapur Road (near Sani Mandir), East Kolkata, West Bengal – 700150. We provide official GST tax invoices, proforma quotations, and technical specification sheets for buyers preparing their project documentation. Buyers can also visit our East Kolkata facility for an on-site machine trial before dispatch.
Recommended Machine & West Bengal Dispatch Links
Explore machinery specifications, prices, and statewide dispatch logistics:
Frequently Asked Questions (FAQs)
Source Food Processing from Bangasree Machinery
Get direct ex-works pricing on Food Processing units, on-site machine inspection at our East Kolkata facility, and transport dispatch coordination across Kolkata, West Bengal, and India.
