Industry Overview & Commercial Opportunity
Stainless steel dishwashing scrubbers, GI wire scrubbers, green scouring pads, and foam sponges are universal kitchen cleaning accessories used in every household, restaurant, and hotel across India. Raw scrubbers are manufactured in bulk by high-speed wire knitting machines at very low cost. By heat-sealing these scrubbers onto vibrant multi-color hanging blister cards, packaging entrepreneurs generate outstanding profit margins.
Blister-packed scrubbers on 12-piece hanging display cards enjoy rapid retail impulse sales in neighborhood kirana stores, pan shops, and supermarkets, with retailers earning ₹30 to ₹40 margin per card, ensuring strong merchant distribution push.
Machinery Specifications & Technical Parameters
The table below details standard operational parameters, electric power demands, and production capacities for commercial grade units supplied directly by Bangasree Machinery:
| Parameter / Component | Industrial Technical Specification |
|---|---|
| Machine Model | Pneumatic Rotary Table Blister Heat Sealing Machine |
| Sealing Cycle Time | 3 to 5 seconds per blister card (600 to 1,000 cards / 8-hour shift) |
| Supported Products | Steel Scrubbers, Green Pads, Toothbrushes, Toys, Batteries, Hardware Tools |
| Die Cavity Options | 12-in-1 Hanging Display Card Die, 6-in-1 Card Die, Individual Blister Packs |
| Heating Platen Power | 2.0 kW Flat Surface Heated Plate with Digital Temperature Controller |
| Compressed Air Demand | 0.4 to 0.6 MPa Pneumatic Cylinder (1 HP Air Compressor) |
Indicative Shift Production & Operating Cost Reference
Indicative production and operating figures for Scrubber & Blister Packing Machine based on standard 8-hour shift operation (actual commercial results depend on raw material rates, operator skill, and local sales):
| Operational Factor | Financial Figures (INR) |
|---|---|
| Daily Output (8-Hour Shift) | 800 Cards (9,600 Scrubbers) |
| Gross Daily Wholesale Revenue | ₹56,000 (at ₹70/card avg) |
| Total Daily Manufacturing Cost | ₹28,528 |
| Net Daily Profit | ₹27,472 |
| Indicative Monthly Operating Surplus* | ₹6,86,800 (Full Production) |
*Note: Operating figures are indicative estimates for operational reference. Bangasree Machinery does not promise or guarantee fixed income or profit margins, as final business returns depend entirely on raw material procurement rates, operational discipline, and local retail/wholesale selling prices established by the buyer.
Step-by-Step Factory Setup & Manufacturing Process
- Procure Bulk Scrubbers & Cards: Source high-grade magnetic/non-magnetic SS 410/304 scrubbers in bulk bags and printed blister cards.
- Load Blister Trays: Place transparent PVC blister shells into the rotating machine die mould.
- Insert Scrubbers into Cavities: Place one fluffy wire scrubber into each blister pocket.
- Place Printed Heat-Seal Card: Lay the heat-seal coated cardboard face down on top of the blister shell.
- Pneumatic Heat Pressing: Press foot switch to lower the heated platen (140°C) for 3 seconds to bond the card permanently.
Recommended Machine & Pan-India Delivery Links
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Frequently Asked Questions (FAQs)
Source Scrubber & Blister Packing Machine from Bangasree Machinery
Get direct ex-works pricing on Scrubber & Blister Packing Machine units, on-site machine inspection at our East Kolkata facility, and transport dispatch coordination across Kolkata, West Bengal, and India.
